- Centrifuge Repair
Centrifuge World provides repair, rebuild, refurbishing, and reconditioning services for all types of centrifuges.
What we do for you...
We provide centrifuge reconditioning and rebuilding services for all makes and models of industrial grade centrifuges such as Sharples, Alfa Laval, Bird, Westfalia, Heinkel, Ketema, Tolhurst, ATM, Humboldt, De Laval, Hutchison Hayes, Rousselet Robatel, Krauss-Maffe, decanter centrifuges, basket centrifuges, separators and all others. Our engineers offer precision expertise and workmanship on all centrifuge repairs. When it comes to equipment repair no other company does it better than Centrifuge World.
Centrifuge Rebuilding, Repair & Reconditioning:
We serve all industries. If you're in the Biodiesel, Oil, Chemical, Pharmaceuticals, Plastics, Food, Wine, Beer, Clay, Power, Rendering, Fish-meal, Industrial, Agricultural, Waste Water Management industries or any related field we have got you covered. Our centrifuge rebuilds are the best in the industry so you will have complete peace of mind trusting us with your centrifuge jobs.
We understand that any shut down due to a centrifuge malfunction or parts shortage represents an emergency situation. With most of our customers running two or even three shifts, seven days a week, their centrifuges must operate at peak efficiency levels at all times. We understand that any down time equates to unhappy customers, missed deadlines, scheduling disasters, logistical nightmares and confused employees … all of which impact reputation and profits.
We proudly provide rapid, on-site World-Class repair service by our experienced engineering and technical support staff. When you call us with a problem, we treat it as an emergency that receives the very highest priority: we expedite repair in order to get your equipment back online quickly. We offer a variety of maintenance programs to keep your equipment operating at peak efficiency 24/7/365.
Centrifuge World offers complete centrifuge services for the oil, industrial, agricultural, and waste water management industries. Not only can we repair all working parts of any horizontal or vertical centrifuge, our engineers employ new technology which enables us to restore your centrifuge to OEM specifications (or better) or tailor the equipment to meet your specific requirements. When we rebuild or repair your centrifuge, you can expect it to perform as good as (if not better) than the day it was delivered new. Our goal is to extend the life of your equipment and minimize all potential down time.
- RESTORE ALL PARTS TO ORIGINAL MANUFACTURER (OEM) SPECIFICATIONS
- REPLACE ALL BEARING, SEALS, BOLTS AND ANY UNUSABLE OR WORN PARTS
- REBUILD AND HARD-SURFACE CONVEYORS
- REBUILD GEARBOXES AND DRIVE ASSEMBLIES
- DYNAMICALLY BALANCE THE BOWL, CONVEYOR AND GEARBOX ASSEMBLIES
- TEST RUN YOUR CENTRIFUGE AT NORMAL SERVICE SPEED ONSITE
- CLEAN AND REPAIR FRAMES AND CASING ASSEMBLIES
- REPAIR OR MODIFY ELECTRICAL CONTROLS, AS NECESSARY
- BACK UP OUR PROMISE WITH A SOLID WARRANTY ON MATERIALS AND WORKMANSHIP
|Dorr Oliver||Dorr Oliver/Merco|
|Hutchinson Hayes||I H I|
Our automatic centrifuges are used for a variety of fine particle separation, filtration and solids dewatering applications. Self-cleaning features built into these machines promote a simple operation that requires minimal operator attention. Our automatic centrifuges are designed for liquid-liquid and liquid-solid centrifuge separation, solids dewatering, and centrifuge liquid filtration and fluid clarification. Each machine is precision handcrafted by our technical engineers, resulting in solid, durable and flexible machines designed for a wide variety of industrial applications.
All fully automatic machines are designed to operate efficiently and economically, and available in standard carbon steel or stainless steel construction. Centrifugal forces can reach up to 7,500 times gravity. Centrifuge World provides efficiency and innovation in liquid-liquid and liquid-solid centrifuge separation, solids dewatering, and centrifuge liquid filtration and fluid clarification systems technology with more performance enhancing design features than any other manufacturer.
Our vertical manual cleaning centrifuges handle tough process demands, heavy filtration applications and liquid-solid separations in which the specific gravity of suspended solids are greater than that of the liquid. Centrifuge World manufactures specialized centrifuges geared toward liquid-liquid and liquid-solid centrifuge separation, solids dewatering, and centrifuge liquid filtration and fluid clarification. Each machine is expertly handcrafted by our experienced technical engineers, can be customized and guarantees a solid, durable and flexible machine for various industrial applications.
All our machines are economically priced, fully automatic and available in standard carbon steel or stainless steel construction. Centrifugal forces can max out up to 1,500 times gravity with manual centrifuge systems. Our engineering team design advanced innovations in liquid-liquid and liquid-solid centrifuge separation, solids dewatering, and centrifuge liquid filtration and fluid clarification systems technology.
Our Products and Services Include:
- MANUAL CENTRIFUGES
- DECANTER CENTRIFUGES
- BIODIESEL CENTRIFUGES
- CENTRIFUGE FILTRATION-CLARIFICATION SYSTEMS
- PRE-ENGINEERED CENTRIFUGES
- HIGH-SPEED DISC BOWL CENTRIFUGES
- CUSTOMIZED CENTRIFUGES
- DAF SLUDGE DEWATERING SYSTEM
- COOLANT AND FLUID CENTRIFUGE RECYCLING SYSTEMS
- AUTOMATIC BATCH SEQUENCE WASTEWATER TREATMENT CENTRIFUGES
- REFURBISHED CENTRIFUGES
What is a Decanter Centrifuge? Learn More.
Horizontal Bowl centrifuges are also known as decanter centrifuges, centrifugal decanters or simply decanter machines and are primarily used for separation of liquids from appreciable amounts of solids. Decanters can separate over 50% (v/v) solids from liquids on a continuous basis. Typical industrial decanter applications include Crude Oil Tank Bottoms; Waste Oil; Industrial Wastewater; Sludge Dewatering; Fish Meal; WVO/UVO De-Sludging; Paint Sludge; Rendering etc. etc.
How does it work? Learn More.
A decanter centrifuge separates solids from one or two liquid phases in one single continuous process. This is done using centrifugal forces that can be well beyond 3000 times greater than gravity. When subject to such forces, the denser solid particles are pressed outwards against the rotating bowl wall, while the less dense liquid phase forms a concentric inner layer. Different dam plates are used to vary the depth of the liquid – the so-called pond – as required.
The sediment formed by the solid particles is continuously removed by the screw conveyor, which rotates at a different speed than the bowl. As a result, the solids are gradually "ploughed" out of the pond and up the conical "beach". The centrifugal force compacts the solids and expels the surplus liquid. The dried solids then discharge from the bowl. The clarified liquid phase or phases overflow the dam plates situated at the opposite end of the bowl.
Horizontal Decanter Centrifuges Learn More.
Centrifuge World offers a wide variety of horizontal continuous cleaning decanter centrifuges which provide effective, low-maintenance solutions to continuous liquid clarifying and / or solids dewatering with advanced process and mechanical performance features.
Decanter centrifuges are extremely versatile and capable of adapting to varying throughput and process and material types. The machines are easy to adjust, require little operator attention, are relatively quiet and feature a small footprint.
Centrifuge World offers a wide range of manual clean and self-cleaning biodiesel centrifuges process capacities ranging from 1 to 30-gpm.
Biodiesel Centrifuge Features
- ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
- SUITABLE FOR UNATTENDED OPERATION
- PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
- BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
- ELECTRICAL CONTROL PANEL AND AUTOMATION
- XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
- AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
- BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
- Options and Accessories
- FEED PUMP AND INLET STRAINER
- PROCESS HEAT EXCHANGER
- SLUDGE TANK AND TRANSFER PUMP
- COMPLETE MODULAR SYSTEM SKID SOLUTIONS
- FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
- PROCESS AND PRE-INSTALLATION CONSULTING
- INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
- TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
- ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
- SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT
How does an Industrial Centrifuge work?
This is a Horizontal Decanter Separating Liquids and Solids.
The feed is introduced to the rotating centrifuge bowl from the top via a stationary inlet pipe (1), and is accelerated in a distributor (2) before entering the disc stack (3). It is between the discs that the separation of the two liquid phases and the solids takes place.
Centrifuge World specializes in liquid-liquid and liquid-solid centrifuge separation technology, solids dewatering, centrifuge liquid filtration and fluid clarification systems technology. Our team of experts is made up of experienced engineers and industrial professionals focused on designing and building American-made centrifuges with more advanced technology and greater processing performances than ever before.
Centrifuge World is focused on innovative solutions that optimize performance for worldwide industrial companies, and is widely recognized for our solutions-driven treatment and determination to keep production on course for all of our customers.
Our engineering teams provide effective and efficient solutions across a full-range of industrial applications that require liquid-liquid and liquid-solid centrifuge separation technology, solids dewatering, and centrifuge liquid filtration and fluid clarification, including heavy-duty decanter centrifuges and refurbished decanter centrifuges.
An experienced solutions engineer works with every customer, every step of the way, to guarantee complete and loyal customer satisfaction. That means project deadlines agreed upon and deadlines met, all at or under budget.